CHINESE JOURNAL OF ENERGETIC MATERIALS
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Preparation and Properties of Al/Zr/Bi2O3 Energetic Structural Materials
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Research Center of Advanced Metastable Metallic Materials, School of Metallurgy, Northeastern University, Shenyang, 110819, China

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    Abstract:

    Metal-metal energetic structural materials (ESMs) possess unique thermal reaction characteristics combined with mechanical strength, making them promising candidates for reactive fragment applications. Among them, Al-based ESMs have been extensively investigated due to their high energy-release potential. However, achieving a balance among strength, plasticity, and impact-induced energy release remains challenging, which limits their further development. In this study, Al/Zr/Bi2O3 ESMs with an Al/Zr molar ratio of 1.3∶1 and varying Bi2O3 contents were fabricated using a ball milling-spin forging process. Structural characterization, thermal analysis, quasi-static compression tests, and ballistic penetration experiments were systematically conducted. The results demonstrate that introducing an appropriate amount of Bi2O3 significantly enhances impact-induced chemical energy release while maintaining sufficient load-bearing capacity. Specifically, with Bi2O3 additions of 3% and 5%, the energy release at an impact velocity of 0.8 km·s-1 reached 6.26 kJ·g-1 and 7.07 kJ·g-1, respectively, which are approximately 2.8-3.15 times higher than that of the oxidant-free Al/Zr system (2.24 kJ·g-1). The velocity threshold for triggering a pronounced chemical reaction in this system was approximately 0.357 km·s-1. However, when the Bi2O3 content reached or exceeded 7%, severe oxidant agglomeration induced interfacial defects and material embrittlement, leading to premature fracture during impact and consequently suppressing the chemical reaction. Furthermore, the mechanisms by which Bi2O3 promotes Al/Zr interfacial reactions and enhances energy release were systematically analyzed. This work provides both experimental evidence and theoretical insight for the development of high-efficiency energetic structural materials through optimized oxidant content.

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祁岚钰,李松涛,耿铁强,等. Al/Zr/Bi2O3含能结构材料的制备及性能[J].含能材料,2026,34(4):379-388.
QI Lan-yu, LI Song-tao, GENG Tie-qiang, et al. Preparation and Properties of Al/Zr/Bi2O3 Energetic Structural Materials[J]. Chinese Journal of Energetic Materials,2026,34(4):379-388.

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History
  • Received:January 27,2026
  • Revised:April 13,2026
  • Adopted:March 30,2026
  • Online: March 30,2026
  • Published: