CHINESE JOURNAL OF ENERGETIC MATERIALS
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高氮量硝化棉的双螺杆塑化分子模拟及流变特性
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1南京理工大学化学与化工学院, 江苏 南京 210094;2泸州北方化学工业有限公司, 四川 泸州 646605

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Twin-Screw Plasticization of High-Nitrogen Nitrocellulose: Insights from Molecular Simulation and Rheological Characterization
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1School of Chemistry and Chemical Engineering,Nanjing University of Science and Technology, Nanjing 210094, China;2Luzhou North Chemical Industries Co., Ltd., Luzhou 646605,China State Key Laboratory of Explosion Science and Technology,China

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    摘要:

    为了提高高氮量单基药的塑化效果,获得高氮量硝化棉在双螺杆连续塑化过程中合适的工艺参数。采用分子动力学方法分析了醇醚比和溶棉比对高氮量硝化棉增塑效果的影响,并通过醇醚溶解度实验和双螺杆塑化药料的流变实验对模拟结果进行验证。结果表明,醇醚混合溶剂的溶度参数与高氮量NC接近,高氮量NC与乙醇分子间有较强的氢键和静电力作用,与乙醚分子间主要为范德华力作用。醇醚比为1∶1.4时,乙醇能与NC建立较强的氢键作用,溶解性更强,与实验结果(NC在醇醚比为1∶1.36时溶解度最大)一致性好。在一定范围内增大溶棉比能削弱NC分子内的氢键作用并增大分子链回转半径,与药料剪切黏度降低和挤出药条表面趋于致密均匀的宏观变化相互关联,0.85溶棉比下NC的回转半径最大(22.4 nm)且分子内氢键数最少,与实验结果(0.825溶棉比下药料的表观剪切黏度最低)较为一致。因螺杆强剪切与溶剂挥发的综合作用,应用模拟所得溶棉比塑化高氮量NC时,宜采用较低螺杆转速。此外,采用低溶棉比时适当提高转速也能有效降低药料黏度,但需注意剪切生热作用带来的不利影响。

    Abstract:

    To improve the plastication performance of high-nitrogen single-base gun propellant and determine appropriate process parameters for high-nitrogen nitrocellulose (NC) during continuous twin-screw plastication, Molecular dynamics simulation was employed to analyze the effects of ethanol-ether ratio and solvent-NC ratio on NC plasticization. Ethanol-ether solubility experiments and rheological tests of the plasticized material were conducted to verify the simulation results. Results show that the solubility parameter of the ethanol-ether mixed solvent closely matches that of high-nitrogen NC. Strong hydrogen-bonding and electrostatic interactions exist between high-nitrogen NC and ethanol, while van der Waals forces dominate between NC and ether. At an ethanol-ether ratio of 1∶1.4, ethanol forms strong hydrogen bonds with NC, resulting in higher solubility, which is in good consistency with the experimental results that NC exhibits maximum solubility at an ethanol-ether ratio of 1∶1.36. Increasing the solvent-NC ratio within a certain range weakens the intramolecular hydrogen-bond interaction of NC and increases the radius of gyration of the molecular chains. These changes are correlated with the macroscopic phenomena of reduced shear viscosity of the material and a more compact and uniform extruded strands surface. At a solvent-to-NC ratio of 0.85, NC exhibits the largest radius of gyration for NC (22.4 nm) and the fewest intramolecular hydrogen bonds, which aligns with the experimental result that the apparent shear viscosity of the material is minimized at a solvent-NC ratio of 0.825. Due to the combined effects of strong screw shear and solvent volatilization, it is recommended to use a lower screw speed when plasticizing high-nitrogen NC with the simulated solvent-NC ratio. Additionally, appropriately increasing the screw speed under a low solvent-NC ratio can also effectively reduce material viscosity, attention must be given to the potential adverse effects caused by shear-induced heating.

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方嵩杭,罗贵莹,游婷,等. 高氮量硝化棉的双螺杆塑化分子模拟及流变特性[J]. 含能材料,DOI:10.11943/CJEM2025248.

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  • 收稿日期: 2025-11-14
  • 最后修改日期: 2026-02-22
  • 录用日期: 2026-03-19
  • 在线发布日期: 2026-03-31
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