CHINESE JOURNAL OF ENERGETIC MATERIALS
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压装工艺参数对异形药柱装药影响的模拟研究
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中北大学环境与安全工程学院

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Simulation Study on the Influence of Pressing Process Parameters on Special-Shaped Charge
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School of Environment and Safety Engineering, North University of China

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    摘要:

    为了探究异形装药结构药柱压制效果以及压制安全性的影响因素,采用Marc有限元软件的连续介质动力学方法对装药直径D=88 mm、成型高度H=132 mm、锥角α=60°的异形JH-2药柱压制成型过程进行了数值模拟分析,系统研究了压制压力、压制速率、初始相对密度、摩擦系数以及保压时间等工艺参数对药柱成型密度及内部应力的影响。结果表明:成型异形装药内部密度和应力分布不均匀,存在明显的密度松散区和应力集中区域;压制压力、初始相对密度、保压时间和摩擦系数同时影响药柱的成型密度和应力分布,压制压力、初始相对密度和压制速率以及装药结构则是影响异形药柱应力集中的主要因素;针对此异形装药结构,当压制压力取300~350 MPa、压制速率为1.5 mm?s-1、初始相对密度为0.65、摩擦系数为0.15、保压时间选择120 s时,异形药柱的密度分布相对均匀,应力梯度差小,能提高成型质量,减小应力集中并避免裂纹产生,保证装药安全。

    Abstract:

    In order to investigate the influencing factors of the pressing effect and safety of the shaped pillars, numerical simulation of the pressing process of the special-shaped charge with a loading diameter of D=88mm, a molding height of H=132mm, and a taper angle of α=60° was carried out by using the continuous medium dynamics method of the Marc finite element software, and the effects of process parameters such as pressing pressure, pressing rate, initial relative density, friction coefficient, and holding time on the forming of the pillars, including the molding density and internal stress distribution, were studied systematically. The effects of process parameters such as pressing pressure, pressing rate, initial relative density, friction coefficient and holding time on the molding of pillars, including molding density and internal stress distribution, were systematically investigated. The results of the study show that the density and stress distribution inside the special-shaped charge are not uniform, and there are obvious density loose area and stress concentration area; the pressing pressure, the holding time, initial relative density and friction coefficient affect the molding density and stress distribution of the pillars at the same time, while the pressing pressure, the initial relative density and the pressing rate are the main factors affecting the stress concentration of the shaped pillars. When the pressing pressure is 300~350 MPa, the pressing rate is 1.5 mm?s-1, the initial relative density is 0.65, the friction coefficient is 0.15, and the holding time is 120s, the density distribution of the special-shaped charge is relatively uniform, and the difference of the stress gradient is small, which can improve the molding quality, reduce the stress concentration and avoid the cracks, and ensure the safety of the press fitting.

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罗春旺,苟瑞君,张树海. 压装工艺参数对异形药柱装药影响的模拟研究[J]. 含能材料,DOI:10.11943/CJEM2024279.

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  • 收稿日期: 2024-10-31
  • 最后修改日期: 2025-03-22
  • 录用日期: 2025-04-03
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