CHINESE JOURNAL OF ENERGETIC MATERIALS
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基于响应面法的梯度硝基单孔发射药制备工艺的优化
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1.中北大学 化学与化工学院, 山西 太原 030051;2.南京理工大学 化学与化工学院, 江苏 南京 210094;3.南京理工大学 特种能源材料教育部重点实验室, 江苏 南京 210094;4.泸州北方化学工业有限公司, 四川 泸州 646003

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Optimization of the Preparation Process of Nitro Gradiently Distributed Single-hole Propellant Based on Response Surface Methodology
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1.School of Chemistry and Chemical Engineering, North University of China, Taiyuan 030051, China;2.School of Chemical Engineering, Nanjing University of Science and Technology, Nanjing 210094, China;3.Key Laboratory of Special Energy Materials of Ministry of Education, Nanjing University of Science and Technology, Nanjing 210094, China;4.Luzhou North Chemical Industries Co., Ltd., Luzhou 646003, China

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    摘要:

    为了优化发射药脱硝工艺,基于Box-Behnken设计的响应面法(RSM)对单孔发射药的脱硝工艺进行了优化。考察了水合肼浓度、反应温度和反应时间3个主要影响因素对单孔发射药脱硝过程中脱硝率的影响,并建立了以脱硝率为响应值的二次回归模型。结果表明:各因素对脱硝率的影响程度为水合肼浓度>反应时间>反应温度,且各因素之间交互作用不显著。所建立的二次回归模型相关系数为0.9774,在影响因素水平范围内进行多组实验,脱硝率的实验值与模型预测值之间吻合度较高,平均相对偏差为1.61%,表明所提出的二次回归模型可靠性较高,可用于对发射药脱硝过程中脱硝率的预测和工艺条件的优化。通过对脱硝前后单孔发射药的结构和燃烧性能的表征,进一步证实了梯度硝基单孔发射药表层及孔边缘硝酸酯基浓度呈梯度增加,具有优异的燃烧渐增性。

    Abstract:

    The response surface methodology (RSM) along with Box-Behnken design was firstly applied to optimize the denitration process of the single-hole propellant. The effects of three main influencing factors, hydrazine hydrate concentration, reaction temperature and reaction time on the denitration rate in the denitration process of single-hole propellant were investigated. A quadratic mathematical model with the denitration rate as the response value was established. The results showed that the degree of influence of each factor on denitration rate was hydrazine hydrate concentration > reaction time > reaction temperature, and the interaction between the factors was not significant. The correlation coefficient of the established quadratic model is 0.9774. The experimental values of denitration rate and the predicted values of the model were in good agreement when multiple experiments were conducted within the range of the factor levels, indicating that the proposed quadratic model is highly reliable and can be used to predict the denitration rate in the denitration process of the propellant and optimize the process conditions. Through the characterization of the structure and combustion performance of the single-hole propellant before and after denitration, it is further confirmed that the gradient nitrate single-hole propellant have a gradient distribution of nitrate group concentration in the surface layer and at the edge of the hole, with excellent progressive burning performance.

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范红蕾,顾玉乐,彭智华,等. 基于响应面法的梯度硝基单孔发射药制备工艺的优化[J]. 含能材料,DOI:10.11943/CJEM2024196.

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  • 收稿日期: 2024-07-26
  • 最后修改日期: 2024-12-13
  • 录用日期: 2024-12-17
  • 在线发布日期: 2024-12-19
  • 出版日期: