CHINESE JOURNAL OF ENERGETIC MATERIALS
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数值模拟在含能材料焚烧炉设计中的应用
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1.南京理工大学 化工学院, 江苏 南京 210094;2.南京理工大学 特种能源材料教育部重点实验室, 江苏 南京 210094;3.泸州北方化学工业有限公司, 四川 泸州 646605

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Application of Numerical Simulation in the Design of Energetic Material Incinerator
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1.School of Chemical Engineering, Nanjing University of Science and Technology, Nanjing 210094, China;2.Key Laboratory of Special Energetic Materials,Nanjing University of Science and Technology, Ministry of Education, Nanjing 210094, China;3.Luzhou North Chemical Industries Co., Ltd., Luzhou 646605, China

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    摘要:

    为保证焚烧过程的安全,焚烧炉必须能够承受废弃含能材料在焚烧过程中意外爆炸产生的冲击作用。依据抗爆要求,分别采用动力系数法和英国原子能武器机构(Atomic Weapons Establishment)提出的方法(AWE方法)对废弃含能材料立式焚烧炉壳体进行了设计,通过AUTODYN软件对设计的焚烧炉在含能材料爆轰情况下壳体受力情况等进行了三维数值模拟,对烟气出口大小、出口位置和含能材料爆炸位置对焚烧炉抗爆性能的影响进行了分析。数值模拟结果表明:烟气出口的存在破坏了壳体的连续性,在出口附近出现应力集中,最大应力出现在出口上边缘;随着出口直径增大、出口圆心位置距壳体封盖越近、含能材料爆炸位置距出口越近,出口上边缘的应力集中越严重;当含能材料与焚烧炉壳体距离较近时,爆炸会使壳体产生塑性变形。因此,在烟气出口直径确定的情况下,采取出口圆心位置尽量远离封盖、出口处设置补强圈、含能材料与壳体保持一定的距离等措施保证焚烧过程的安全性。

    Abstract:

    In order to ensure the safety of the incineration process, the incinerator must be able to withstand the impact of accidental explosion when the waste energetic materials are incinerated. The dynamic coefficient method and the method proposed by Atomic Weapons Establishment (AWE Method) were used to design the shell of vertical incinerator for waste energetic materials. Then, three-dimensional numerical simulation of the shell stress of the designed incinerator under detonation of energetic materials was carried out using AUTODYN software. The influence of exhaust gas outlet, outlet position and detonation position of energetic materials on the anti-explosion performance of the incinerator was analyzed. Numerical simulation results show that the existence of the outlet destroys the continuity of the shell, therefore, the stress concentration occurs near the outlet, and the maximal stress appears at the upper edge of the outlet. Besides, as the diameter of the outlet increases, as the center of the outlet is closer to the shell cover, and as the detonation position of energetic materials is closer to the outlet, the stress concentration at the upper edge of the outlet becomes more serious. When the energetic material is close to the incinerator shell, the explosion will cause plastic deformation of the shell. Hence, when the diameter of outlet is determined, some measures can be taken to ensure the safety of the incineration process, such as keeping the outlet away from the seal plate, setting a stiffening ring at the outlet and keeping a certain distance between energetic materials and the shell.

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引用本文

金国瑞,刘军,张超,等.数值模拟在含能材料焚烧炉设计中的应用[J].含能材料, 2022, 30(1):34-42. DOI:10.11943/CJEM2021159.
JIN Guo-rui, LIU Jun, ZHANG Chao, et al. Application of Numerical Simulation in the Design of Energetic Material Incinerator[J]. Chinese Journal of Energetic Materials, 2022, 30(1):34-42. DOI:10.11943/CJEM2021159.

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历史
  • 收稿日期: 2021-06-17
  • 最后修改日期: 2021-10-28
  • 录用日期: 2021-07-22
  • 在线发布日期: 2021-09-26
  • 出版日期: 2022-01-25