CHINESE JOURNAL OF ENERGETIC MATERIALS
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金属-炸药界面脱粘缺陷的多次超声脉冲反射检测及成像
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中国工程物理研究院化工材料研究所, 四川 绵阳 621999

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Ultrasonic Detection and Imaging of Metal-explosive Interface Debonding Defects Using Multiple Pulse-echoes
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Institute of Chemical Materials, China Academy of Engineering Physics, Mianyang 621999, China

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    摘要:

    金属-炸药粘接界面的结构完整性评价具有重要意义和工程应用价值。为实现金属-炸药界面脱粘缺陷的高灵敏度检测,研究了基于多次超声脉冲反射的检测和成像方法,计算分析了铝、虫胶、黑索今(RDX)炸药3种介质的声阻抗以及粘接界面的超声反射特性,进一步针对不同胶层厚度和人工预制脱粘缺陷试件提取和分析了3次回波信号,讨论了不同胶层厚度对脉冲多次回波幅值的影响规律。实验结果表明,铝-胶界面、铝-水界面的反射波幅值差异明显,一次与多次回波均能有效区分有无胶层的区域,铝-胶界面引起的声衰减在多次回波中持续累加。随着胶层厚度增加,铝-胶和铝-水界面的声衰减特性差异在超声多次回波中体现的累加效应逐渐减弱。人工预制缺陷检测实验结果表明,多次超声脉冲反射法可以检出最小圆形Φ1.5 mm和矩形1 mm宽的脱粘缺陷。

    Abstract:

    The structural integrity evaluation of the metal-explosive bonding interface is of great importance and engineering value. To realize high sensitivity detection of interfacial debonding defects in the metal-explosive structure, the ultrasonic detection and imaging methods based on multiple pulse-echoes was proposed. The acoustic impedance and reflection characteristics at bonding interface of aluminum, shellac, and RDX were calculated and analyzed. For specimens with different adhesive layer thickness and artificial prefabricated debonding defects, debonding information were extracted from the captured multiple echoes. The influence of adhesive layer with different thickness on the amplitude of multiple echoes was discussed and analyzed. Results show that dramatical amplitude difference exists in the reflected waves between the aluminum-adhesive and the aluminum-water interface. Both the first echo and multiple echoes could effectively distinguish the area with and without adhesive layer. The acoustic attenuation caused by the aluminum-adhesive interface keeps accumulating in high order echoes. As the thickness of the adhesive layer increases, the cumulative effect of the acoustic attenuation difference in the multiple ultrasonic echoes between aluminum-adhesive and aluminum-water interfaces gradually weakens. Experimental results show that the minimum debonding defects with Φ1.5 mm circular and 1 mm wide rectangular shape could be detected using multiple ultrasonic echoes method.

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李海宁,肖盼,杨占锋,等.金属-炸药界面脱粘缺陷的多次超声脉冲反射检测及成像[J].含能材料, 2022, 30(9):952-958. DOI:10.11943/CJEM2021035.
LI Hai-ning, XIAO Pan, YANG Zhan-feng, et al. Ultrasonic Detection and Imaging of Metal-explosive Interface Debonding Defects Using Multiple Pulse-echoes[J]. Chinese Journal of Energetic Materials, 2022, 30(9):952-958. DOI:10.11943/CJEM2021035.

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历史
  • 收稿日期: 2021-02-09
  • 最后修改日期: 2022-04-26
  • 录用日期: 2022-04-24
  • 在线发布日期: 2022-04-25
  • 出版日期: 2022-09-25